Technical Process

Choose the materials


 
 

After the raw material enters the raw material yard, it will be processed, assorted and stored separately. Material records will be filed by quantity, chemical composition,recovery-ratio, and cost.
Production process graphical chart
  Smelting and casting


Permanent magnetic mixer
In order to be leading in the trade, our company unceasingly pursues the innovation in the production technique. We installed " aluminum fluid permanent magnetic mixer" on each set of furnaces. The appliance of "the aluminum fluid permanent magnetic mixer" increases the metal melting speed and recovery ration during the refining process. It is significantly effective when smelting special specification aluminum ingot with the high eutectic point in metallographic structure and more even, finer grain structure.


Heat interchanger
In order to enhance the energy efficiency, we also installeded two heat interchangers on each set of furnace. The high temperature smoke from the furnace chamber was discharged into the smoke duct, burned by the combustion nozzle with the cold air, heated to 300 centigrade, then this preheated hot air is directed into burning again as aiding combustion air, therefore the remaining energy in the exhausted air would be recycled to achieve the goal of the energy conservation. Moreover, because aiding combustion air is the highly heated, it helps to enhance the fuel combustion efficiency and to reduce the pollution to the environment caused by the incomplete combustion.

Monitoring room
The monitoring room in the refinery is equipped with multi-sets of automatic monitoring equipment, which is able to apply comprehensive automatic control on the furnace temperature, the furnace pressure, the burner nozzle, the valves and so on, thus to thoroughly promote the smelting process energy consumption efficiency, and to greatly reduce the environmental pollution from the irregularly discharging by automation with the dust removing equipment.



Production and environmental protection equipment
Factory

Area
Refinery furnace (10 tons) 2 Aluminum ingot casting production line 2
Smelting/ Refinery furnace (30 tons) 3 Aluminum ingot stacking production line 2
Rotary furnace (3 tons) 2 10 tons smelting furnace 1
Hydraulic baler 2 Zinc melting/preserving furnace (5 tons) 2
Wet type duster 2 25 tons aluminum furnace dust removal equipment 1
120 tons electronic scale bridge 1 1.8 meters gas generator 2
20 tons electronic scale bridge 1 CMQL ¢ 2.6 meter fully automatic double bell gas generator 2
20 kilograms tests electric stove 2 6 tons forklift 2
3 tons forklifts 5 1.8 tons loader 1
  3 tons loader 2  

  
 

 
 

Website statement

 
 

The real names of companies and the products mentioned in this website are possibly respective owner's trademarks.Any rights that have not been explicitly authorized or award by our company are reserved.

 
  Population that has visited this station:  

All rights reserved by Tianjin Alltone Metal Co., Ltd. 2006 ©